mirror of
https://github.com/RobTillaart/Arduino.git
synced 2024-10-03 18:09:02 -04:00
473 lines
18 KiB
Markdown
473 lines
18 KiB
Markdown
|
|
[![Arduino CI](https://github.com/RobTillaart/ACS712/workflows/Arduino%20CI/badge.svg)](https://github.com/marketplace/actions/arduino_ci)
|
|
[![Arduino-lint](https://github.com/RobTillaart/ACS712/actions/workflows/arduino-lint.yml/badge.svg)](https://github.com/RobTillaart/ACS712/actions/workflows/arduino-lint.yml)
|
|
[![JSON check](https://github.com/RobTillaart/ACS712/actions/workflows/jsoncheck.yml/badge.svg)](https://github.com/RobTillaart/ACS712/actions/workflows/jsoncheck.yml)
|
|
[![License: MIT](https://img.shields.io/badge/license-MIT-green.svg)](https://github.com/RobTillaart/ACS712/blob/master/LICENSE)
|
|
[![GitHub release](https://img.shields.io/github/release/RobTillaart/ACS712.svg?maxAge=3600)](https://github.com/RobTillaart/ACS712/releases)
|
|
|
|
|
|
# ACS712
|
|
|
|
Library for the ACS712 Current Sensor - 5A, 20A, 30A and compatibles.
|
|
|
|
|
|
## Description
|
|
|
|
The ACS712 is a chip to measure current, both AC or DC. The chip has an
|
|
analogue output that provides a voltage that is linear with the current.
|
|
The ACS712 library supports only a built in ADC by means of **analogRead()**.
|
|
There are 4 core functions:
|
|
|
|
- **float mA_peak2peak(frequency = 50, cycles = 1)**
|
|
- **float mA_DC(cycles = 1)**
|
|
- **float mA_AC(frequency = 50, cycles = 1)**
|
|
- **float mA_AC_sampling(frequency = 50, cycles = 1)**
|
|
|
|
The parameter cycles is used to do measure multiple cycles and average them.
|
|
|
|
To measure DC current a single **analogRead()** with conversion math is
|
|
sufficient to get a value.
|
|
To stabilize the signal **analogRead()** is called at least twice.
|
|
|
|
To measure AC current **a blocking loop for 20 milliseconds** (50 Hz, 1 cycle)
|
|
is run to determine the peak to peak value which is converted to the RMS value.
|
|
To convert the peak2peak value to RMS one need the so called crest or form factor.
|
|
This factor depends heavily on the signal form, hence its name.
|
|
For a perfect sinus the value is sqrt(2)/2 == 1/sqrt(2).
|
|
See **Form factor** below.
|
|
|
|
The **mA_AC_sampling()** calculates the average of the sumSquared of many measurements.
|
|
It should be used when the form factor is not known.
|
|
|
|
Note to make precise measurements, the power supply of both the ACS712 and the ADC of
|
|
the processor should be as stable as possible.
|
|
That improves the stability of the midpoint and minimizes the noise.
|
|
|
|
|
|
#### Resolution
|
|
|
|
| Sensor | mVperA | LSB 10bit | LSB 12bit | LSB 16bit |
|
|
|:---------|:--------:|:-----------:|:-----------:|:-----------:|
|
|
| 5 A | 185 | 26.4 mA | 6.6 mA | 0.41 mA |
|
|
| 20 A | 100 | 48.9 mA | 12.2 mA | 0.76 mA |
|
|
| 30 A | 66 | 74.1 mA | 18.5 mA | 1.16 mA |
|
|
|
|
```cpp
|
|
getmAPerStep();
|
|
mA LSB = (5000 mV / maxADC) / mVperA * 1000.0;
|
|
mA LSB = (1000 * 5000 mV) / (maxADC * mVperA);
|
|
```
|
|
|
|
Although no 16 bit ADC built in are known, it indicates what resolution
|
|
could be obtained with such an ADC. It triggered the thought for supporting
|
|
external ADC's with this library or a derived version. See future.
|
|
|
|
|
|
#### Tests
|
|
|
|
The library is at least confirmed to work with the following boards:
|
|
|
|
| Device | Voltage | ADC steps | Notes |
|
|
|:-------------|:-------:|:---------:|:--------|
|
|
| Arduino UNO | 5.0V | 1024 | tested with RobotDyn ACS712 20 A breakout.
|
|
| Arduino UNO | 5.0V | 1024 | tested with Open-Smart ACS712 5 A breakout.
|
|
| Arduino NANO | 5.0V | 1024 | #18
|
|
| ESP32 | 3.3V | 4096 | #15
|
|
| Promicro | 5.0V | 1024 | #15
|
|
|
|
Please let me know of other working platforms / processors.
|
|
|
|
|
|
|
|
## Compatibles
|
|
|
|
Robodyn has a breakout for the ACS758 - 50 A. - See resolution below.
|
|
This sensor has versions up to 200 Amps, so use with care!
|
|
|
|
Allegromicro offers a lot of different current sensors, that might be compatible.
|
|
These include bidirectional and unidirectional.
|
|
The unidirectional seem to be for DC only.
|
|
|
|
https://www.allegromicro.com/en/products/sense/current-sensor-ics/current-sensors-innovations
|
|
|
|
If you have tested a compatible sensor, please share your experiences.
|
|
(can be done by opening an issue to update documentation)
|
|
|
|
|
|
#### Resolution ACS758
|
|
|
|
Not tested, but looks compatible - same formula as above
|
|
|
|
| Sensor | mVperA | LSB 10bit | LSB 12bit | LSB 16bit | directional |
|
|
|:---------|:--------:|:-----------:|:-----------:|:-----------:|:-------------:|
|
|
| 50 A | 40 | 122.2 mA | 30.5 mA | 1.91 mA | bi |
|
|
| 50 A | 60 | 81.5 mA | 20.3 mA | 1.27 mA | uni |
|
|
| 100 A | 20 | 244.4 mA | 61.0 mA | 3.81 mA | bi |
|
|
| 100 A | 40 | 122.2 mA | 30.5 mA | 1.91 mA | uni |
|
|
| 150 A | 13.3 | 367.5 mA | 91.8 mA | 5.74 mA | bi |
|
|
| 150 A | 26.7 | 183.1 mA | 45.7 mA | 2.86 mA | uni |
|
|
| 200 A | 10 | 488.8 mA | 122.1 mA | 7.63 mA | bi |
|
|
| 200 A | 20 | 244.4 mA | 61.0 mA | 3.81 mA | uni |
|
|
|
|
|
|
## Interface
|
|
|
|
```cpp
|
|
#include ACS712.h
|
|
```
|
|
|
|
|
|
#### Base
|
|
|
|
- **ACS712(uint8_t analogPin, float volts = 5.0, uint16_t maxADC = 1023, float mVperAmpere = 100)** constructor.
|
|
It defaults a 20 A type sensor, which is defined by the default value of mVperAmpere. See table below.
|
|
Volts is the voltage used by the (Arduino) internal ADC. maxADC is the maximum output of the internal ADC.
|
|
The defaults are based upon an Arduino UNO, 10 bits ADC.
|
|
These two ADC parameters are needed to calculate the voltage output of the ACS712 sensor.
|
|
- **float mA_peak2peak(float frequency = 50, uint16_t cycles = 1)** blocks ~21 ms to sample a whole 50 or 60 Hz period.
|
|
Returns the peak to peak current, can be used to determine form factor.
|
|
The **mA_peak2peak()** can also be used to measure on a zero current line
|
|
to get an indication of the lowest detectable current.
|
|
Finally this function is used internally to detect the noiseLevel in mV on a zero current line.
|
|
- **float mA_AC(float frequency = 50, uint16_t cycles = 1)** blocks ~21 ms to sample a whole 50 or 60 Hz period.
|
|
Note that a lower frequency, or more cycles, will increase the blocking period.
|
|
The function returns the AC current in mA.
|
|
Its working is based upon multiplying the peak2peak value by the FormFactor which must be known and set.
|
|
- 0.2.2 frequencies other integer values than 50 and 60 are supported.
|
|
- 0.2.3 floating point frequencies are supported to tune even better.
|
|
- 0.2.8 the parameter cycles allow to average over a number of cycles.
|
|
- **float mA_AC_sampling(float frequency = 50, uint16_t cycles = 1)** blocks ~21 ms to sample a whole period.
|
|
The function returns the AC current in mA. (Note it returns a float).
|
|
Its working is based upon sampling a full period and take the square root of the average sumSquared.
|
|
This function is intended for signals with unknown Form Factor.
|
|
- 0.2.8 the parameter cycles allow to average over a number of cycles.
|
|
- **float mA_DC(uint16_t samples = 1)** blocks < 1 ms (Arduino UNO) as it calls **analogRead()** twice.
|
|
A negative value indicates the current flows in the opposite direction.
|
|
- 0.2.8 the parameter samples allow to average over a number of samples.
|
|
|
|
|
|
#### mA_AC_sampling performance trick.
|
|
|
|
A trick to sample faster is to set the frequency to 2 times the actual frequency so to 100 or 120 Hz.
|
|
This results in sampling only half a period and the same current will be measured.
|
|
Advantage is that the function only blocks for ~10 ms @ 50Hz (8.5 @ 60Hz).
|
|
The drawback is about 4x as many variation.
|
|
So only use if the performance (or less blocking) is needed.
|
|
|
|
In a similar way one can increase the accuracy (reducing the variation)
|
|
by setting the frequency a factor 2 lower (25 and 30 Hz).
|
|
Drawback is a far longer blocking time.
|
|
|
|
Use with care!
|
|
|
|
See - https://github.com/RobTillaart/ACS712/issues/38
|
|
|
|
|
|
#### Midpoint
|
|
|
|
The midpoint is the (raw) zero-reference for all current measurements.
|
|
It is defined in steps of the ADC and is typical around half the **maxADC** value defined
|
|
in the constructor. So for a 10 bit ADC a number between 500..525 is most likely.
|
|
|
|
Since 0.3.0 all midpoint functions return the actual midPoint.
|
|
|
|
- **uint16_t setMidPoint(uint16_t midPoint)** sets midpoint for the ADC conversion.
|
|
Parameter must be between 0 and maxADC/2, otherwise midpoint is not changed.
|
|
- **uint16_t getMidPoint()** read the value set / determined.
|
|
- **uint16_t incMidPoint()** manual increase midpoint, e.g. useful in an interactive application.
|
|
Will not increase if midpoint equals maxADC.
|
|
- **uint16_t decMidPoint()** manual decrease midpoint.
|
|
Will not decrease if midpoint equals 0.
|
|
- **uint16_t resetMidPoint()** resets the midpoint to the initial value of maxADC / 2 as in the constructor.
|
|
- **uint16_t autoMidPointDC(uint16_t cycles = 1)** Auto midPoint for DC only.
|
|
Assuming zero DC current. To reduce the noise cycles must be increased even up to 100.
|
|
This method is typically much faster for DC than the **autoMidPoint(freq, cycles)**
|
|
for the same number of cycles. (See issue #35)
|
|
- **uint16_t autoMidPoint(float frequency = 50, uint16_t cycles = 1)** Auto midPoint, for any AC current or zero DC current.
|
|
For DC one can use a high frequency e.g. 1000 Hz to reduce the time blocking.
|
|
The function takes the average of many measurements during one or more full cycles.
|
|
Note the function therefore blocks for at least 2 periods which is about
|
|
40 ms for 50 Hz.
|
|
By increasing the number of cycles the function averages even more measurements,
|
|
possibly resulting in a better midPoint. Idea is that noise will average out.
|
|
This function is mandatory for measuring AC.
|
|
- 0.2.2 frequencies other than 50 and 60 are supported.
|
|
- 0.2.8 the parameter cycles allow to average over a number of cycles.
|
|
|
|
|
|
Since version 0.3.0 there is another way to determine the midPoint.
|
|
One can use the two debug functions.
|
|
(milliseconds > 20 to get at least a full cycle)
|
|
- **uint16_t getMinimum(uint16_t milliSeconds = 20)**
|
|
- **uint16_t getMaximum(uint16_t milliSeconds = 20)**
|
|
|
|
and take the average of these two values. In code:
|
|
|
|
```cpp
|
|
uint16_t midpoint = ACS.setMidPoint(ACS.getMinimum(20)/2 + ACS.getMaximum(20)/ 2);
|
|
```
|
|
See - ACS712_20_AC_midPoint_compare.ino
|
|
|
|
The ACS712 has a midPoint level that is specified as 0.5 \* VCC.
|
|
So **autoMidPoint()** can help to detect voltage deviations for the ACS712.
|
|
The library does not support this yet.
|
|
|
|
|
|
#### Form factor
|
|
|
|
The form factor is also known as the crest factor.
|
|
It is only used for signals measured with **mA_AC()**.
|
|
|
|
- **void setFormFactor(float formFactor = ACS712_FF_SINUS)** manually sets the form factor.
|
|
Must typical be between 0.0 and 1.0, see constants below.
|
|
- **float getFormFactor()** returns current form factor.
|
|
|
|
The library has a number of predefined form factors:
|
|
|
|
| definition | value | approx | notes |
|
|
|:---------------------|:--------------|:------:|:--------|
|
|
| ACS712_FF_SQUARE | 1.0 | 1.000 | |
|
|
| ACS712_FF_SINUS | 1.0 / sqrt(2) | 0.707 | default |
|
|
| ACS712_FF_TRIANGLE | 1.0 / sqrt(3) | 0.577 | |
|
|
| ACS712_FF_SAWTOOTH | 1.0 / sqrt(3) | 0.577 | |
|
|
|
|
It is important to measure the current with a calibrated multimeter
|
|
and determine / verify the form factor of the signal.
|
|
This can help to improve the quality of your measurements.
|
|
|
|
Please let me know if other crest factors need to be added.
|
|
|
|
Since version 0.3.0 the form factor can be determined by
|
|
|
|
```cpp
|
|
float formFactor = 2.0 * mA_AC_sampling() / ACS.mA_peak2peak();
|
|
```
|
|
|
|
See - ACS712_20_determine_form_factor.ino
|
|
|
|
|
|
#### Noise
|
|
|
|
Default = 21 mV (datasheet)
|
|
|
|
- **void setNoisemV(uint8_t noisemV = 21)** sets the noise level,
|
|
is used to determine zero level e.g. in the AC measurements with **mA_AC()**.
|
|
- **uint8_t getNoisemV()** returns the set value.
|
|
- **float mVNoiseLevel(float frequency, uint16_t cycles)** determines the mV of noise.
|
|
Measurement should be taken when there is no AC/DC current or a constant DC current.
|
|
The level will give a (not quantified yet) indication of the accuracy of the measurements.
|
|
A first order indication can be made by comparing it to voltage / 2 of the constructor.
|
|
|
|
Noise on the signal can be reduced by using a low pass (RC) filter.
|
|
Version 0.3.1 includes experimental code to take two sample and average them.
|
|
The idea is that ```((3 + 5)/2)^2 < (3^2 + 5^2)/2```
|
|
|
|
In theory this should suppress noise levels however more investigation in
|
|
software noise detection and suppression is needed.
|
|
|
|
- **void suppressNoise(bool flag)** experimental noise suppression.
|
|
|
|
|
|
#### mV per Ampere
|
|
|
|
Used for both for AC and DC measurements.
|
|
Its value is defined in the constructor and depends on type sensor used.
|
|
These functions allow to adjust this setting run-time.
|
|
|
|
- **void setmVperAmp(float mVperAmpere)** sets the milliVolt per Ampere measured.
|
|
- **float getmVperAmp()** returns the set value.
|
|
|
|
Typical values see "Resolution" section above, and the "voltage divider" section below.
|
|
|
|
|
|
#### Frequency detection
|
|
|
|
Experimental functionality for AC signal only!
|
|
|
|
- **float detectFrequency(float minimalFrequency = 40)** Detect the frequency of the AC signal.
|
|
- **void setMicrosAdjust(float factor = 1.0)** adjusts the timing of micros in **detectFrequency()**.
|
|
Values are typical around 1.0 ± 1%
|
|
- **float getMicrosAdjust()** returns the set factor.
|
|
|
|
The minimum frequency of 40 Hz is used to sample for enough time to find the minimum and maximum
|
|
for 50 and 60 Hz signals.
|
|
Thereafter the signal is sampled 10 cycles to minimize the variation of the frequency.
|
|
|
|
The **microsAdjust()** is to adjust the timing of **micros()**.
|
|
This function is only useful if one has a good reference source like a calibrated function generator
|
|
to find the factor to adjust.
|
|
Testing with my UNO I got a factor 0.9986.
|
|
|
|
Current version is experimental and not performance optimized.
|
|
|
|
|
|
#### setADC (experimental 0.3.4)
|
|
|
|
- **void setADC(uint16_t (\*)(uint8_t), float volts, uint16_t maxADC)** sets the ADC function and the parameters of the used ADC.
|
|
The library uses the internal **analogRead()** as default.
|
|
Be sure to set the parameters of the ADC correctly.
|
|
|
|
The easiest way to implement an external ADC is to make a wrapper function as casting for
|
|
function pointer is a no go area.
|
|
|
|
|
|
```cpp
|
|
// set to external ADC - 5 volts 12 bits
|
|
ACS.setADC(myAnalogRead, 5.0, 4096);
|
|
|
|
...
|
|
|
|
uint16_t myAnalogRead(uint8_t pin)
|
|
{
|
|
return MCP.read(pin); // assuming MCP is ADC object.
|
|
}
|
|
```
|
|
|
|
|
|
To reset to the internal ADC use **NULL** as function pointer.
|
|
Be sure to set the parameters of the ADC correctly.
|
|
|
|
```cpp
|
|
// reset to internal ADC - 5 volts 10 bits
|
|
ACS.setADC(NULL, 5.0, 1023);
|
|
```
|
|
|
|
- example ACS712_20_DC_external_ADC.ino
|
|
- https://github.com/RobTillaart/ACS712/issues/31
|
|
|
|
|
|
Note that the use of an external ADC should meet certain performance requirements,
|
|
especially for measuring **ma-AC()**.
|
|
To 'catch' the peaks well enough one needs at least 2 samples per millisecond
|
|
for a 60 Hz signal.
|
|
|
|
The 16 bit I2C **ADS1115** in continuous mode gives max 0.8 samples per millisecond.
|
|
This will work perfect for high resolution **mA-DC()** but is not fast enough for
|
|
doing **mA-AC()**.
|
|
|
|
The SPI based **MCP3202** ao can do up to 100 samples per millisecond at 12 bit.
|
|
These ADC's are perfect both **mA-DC()** and **mA-AC()**.
|
|
|
|
- https://github.com/RobTillaart/ADS1X15
|
|
- https://github.com/RobTillaart/MCP_ADC
|
|
|
|
|
|
## Voltage divider
|
|
|
|
As per issue #15 in which an ACS712 was connected via a voltage divider to the ADC of an ESP32.
|
|
|
|
Schema
|
|
```
|
|
ACS712 ----[ R1 ]----o----[ R2 ]---- GND
|
|
|
|
|
|
|
|
ADC of processor
|
|
```
|
|
|
|
The voltage divider gave an error of about a factor 2 as all voltages were divided,
|
|
including the "offset" from the **midPoint** zero current level.
|
|
|
|
By adjusting the mV per Ampere with **setmVperAmp(float mva)** the readings can be corrected
|
|
for this "voltage divider effect".
|
|
|
|
|
|
#### Examples:
|
|
|
|
For a 20 A type sensor, 100 mV/A would be the normal value.
|
|
After using a voltage divider one need to adjust the mVperAmp.
|
|
|
|
| R1 (ACS) | R2 (GND) | voltage factor | mVperAmp corrected |
|
|
|:--------:|:---------:|:-------------------------------:|:-----------------------:|
|
|
| 10200 | 4745 | 4745 / (10200 + 4745) = 0.3175 | 100 \* 0.3175 = 31.75 |
|
|
| 4745 | 10200 | 10200 / (10200 + 4745) = 0.6825 | 100 \* 0.6825 = 68.25 |
|
|
| 10200 | 9800 | 9800 / (10200 + 9800) = 0.4900 | 100 \* 0.4900 = 49.00 |
|
|
|
|
|
|
**Note:** setting the midPoint correctly is also needed when using a voltage divider.
|
|
|
|
|
|
## Disconnect detection
|
|
|
|
(to be tested)
|
|
|
|
To detect that the ACS712 is disconnected from the ADC one could connect the
|
|
analog pin via a pull-down to GND. A pull-up to VCC is also possible.
|
|
Choose the solution that fits your project best. (Think safety).
|
|
|
|
**mA_DC()** and **mA_AC_sampling()** will report HIGH values (Out of range) when
|
|
the ACS712 is disconnected.
|
|
The other - peak2peak based functions - will see this as zero current (min == max).
|
|
|
|
Schema with PULL-UP.
|
|
```
|
|
ACS712 OUT
|
|
|
|
|
|
|
|
VCC ----[ R1 ]----o R1 = 1 M ohm.
|
|
|
|
|
|
|
|
ADC of processor
|
|
```
|
|
|
|
The library does not support this "extreme values" detection.
|
|
|
|
|
|
## Operation
|
|
|
|
The examples show the basic working of the functions.
|
|
|
|
|
|
## Future
|
|
|
|
#### Must
|
|
|
|
- test more
|
|
- other than the 20A module
|
|
- 5, 10, 30, 50 ...
|
|
- need to buy extra hardware
|
|
|
|
|
|
#### Should - 0.3.x
|
|
|
|
- investigate **estimateMidPoint(confidence)** See issue #35
|
|
- is less blocking by spreading the sampling over many calls.
|
|
returning a confidence level.
|
|
- investigate noise suppression #21 (0.3.1 and later)
|
|
- investigate blocking calls:
|
|
- **mA_AC()** blocks for about 20 ms at 50 Hz.
|
|
This might affect task scheduling on a ESP32. Needs to be investigated.
|
|
Probably need a separate thread that wakes up when new analogRead is available?
|
|
- RTOS specific class?
|
|
- investigate **detectFrequency(float)** blocks pretty long.
|
|
|
|
|
|
#### Could
|
|
|
|
- merge **mA_AC()** and **mA_AC_sampling()** into one. (0.4.0)
|
|
- or remove - depreciate - the worst one
|
|
- add range check to (all) set functions?
|
|
- add unit test for **autoMidPointDC()** (needed?)
|
|
- **setMidPoint()**
|
|
- Q: could midpoint be set beyond maxADC? is there any use case?
|
|
|
|
|
|
#### Won't (unless requested)
|
|
|
|
- investigate support for micro-Amperes. **ACS.uA_DC()**
|
|
- need a very stable voltage
|
|
- needs a 24 bit ADC
|
|
- default noise is already ~21mV...
|
|
- => not feasible in normal setup.
|
|
- Should the FormFactor not be just a parameter of **mA_AC()**
|
|
it is the only function using it. ==> No unnecessary breaking API
|
|
- should cycles be an uint8_t ?
|
|
- No, uint16 allows averaging in minutes range uint8_t just ~5 seconds
|
|
- midPoint can be a float so it can be set more exact.
|
|
- extra precision is max half bit = smaller than noise?
|
|
- math will be slower during sampling (UNO)
|
|
- split the readme.md in multiple documents?
|
|
- which?
|
|
- setADC() to support > 16 bit?
|
|
- uint32_t performance penalty?
|
|
|